weak是什么意思In-Process Inspection Q. Procedure 制程检验与测试作业标准

2021年1月19日发(作者：really什么意思)
編號
DOC NO.
有限公司

內控制度

IN-PROCESS Inspection Q.
Procedure
制程檢驗與測試作業標準




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1.0
General
總則

1.1
Objective
制定目的

To test and inspect the product quality from each process to ensureonly

accepted product is released to the next process.

藉由適切的制程檢驗與測試確的產品的劃
,
驗證各階段產品品質
,
確保唯有檢驗與測

試合格的產品始能移交下一製程。



1.2
Scope
適用範圍

This procedure covers in-process inspection planning, implementation,

identifying and disposition of rejected part.

1.2.1

本文件敘述製程檢驗與測試作業的規劃不合格品的鑑別處理。

1.2.2
This procedure covers QA and production department.

本文件適用於製程品質作業相關的生產單位及品管單位。

1.3
Responsibility
權責單位

1.3.1

QA Department Head is responsible to ensure this procedure is established,

implemented and maintained.

品管單位為本檔之權責 單位
,
權責單位主管經總經理授權
,
負責本文件管制
,
並確 保

依本文件之規範作業。


1.3.2

Production department is responsible to
生產單位

1.3.2.1
Understand the quality plan and the inspection requirement of the quality plan

瞭解製成品質計劃表中
,
對本作業所要求的檢驗與測試作業。


1.3.3.2
Implement the inspection requirement as per quality plan

執行製程品質計劃表
,
所指定的檢驗與測試作業項目。


1.3.3.3

Feedback to superior if there is any special issue occuror have doubt in judging
the abnormality.

對生產異常或判定疑慮時
,
向主管報告。

1.3.3

In-process inspector is responsible to perform the related inspection and test


activities.

製程檢驗人員
,
負責執行被指派的與測試作業。

1.3.4
Production and QA department shall ensure requirementof the quality plan is

fulfilled.

生產單位與品管單位主管
,
確保品質計劃表的要求被達成。


2.0



In-process Inspection planning
製程檢驗與測試之規劃


HG-01-FT001
編號
DOC NO.
有限公司

內控制度








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IN-PROCESS Inspection Q.
Procedure
制程檢驗與測試作業標準

2.1
When new product, new process or new contract and changesof process occur,
Production and QAdepartment shall consider the product characteristic,
productionprocess, equipment, material and environmentcondition inspect
the product quality at the control point of the process. Every inspection point

shall fulfill the requirement/specification of the finished goods.

在新產品
,
新製程或新合約涉及變更製程 時
,
生產單位
,
品管單位應共同考慮產品特性
,
製程,
設備
,
物料或環境的狀況
,
於製程中的重要點
,檢驗其品質狀況。每一階段的檢驗

與測試作業
,
均應直接與成品規劃作業要求相關。

QA and Production Department shall decide to setup inspection points and


frequency of the process to beinspect based on the product criticality and

importancy, and established into the Product Inspection and testInspection
Standard or Quality Plan.

2.2

應在製程中適當定點實施檢驗與測試作業。設置的位置與檢驗頻次
,
係依據產品的重

要性與驗證的難易
,
而規劃於特定產品檢驗與測試 標準與
/
或品質計劃表中。



2.3

In process inspection shall base on product characteristic, mass production

process condition to setup the inspection method as per below
:

製程中的檢驗與測試作業中
,
並採用下列之一種或數種方法
:

2.3.1

1
st
piece inspection and production setup inspection which includingsample
production, 1
st
article inspection, mass production

製程設立與首件產品的檢驗與測試
,
包括 產品試產
,
間隔再生產。

2.3.2
Sample production/reproduction Inspection (refer to Sample Preparation

Procedure)

產品試產
/
再生產之檢驗作業
,< br>參見〈
產品試產作業標準
〉之規定。


2.3.3
Self inspection, inspection performed by operator baseon quality plan

or work instruction.

自主檢察
,
作業人員 本身所作的檢驗與測試
,
依據品質計劃或作業指導書執行。


2.3.4

Inspection done by inspection point base on quality plan or work instruction

(100% inspection or sampling plan)
檢驗站檢驗與測試
,
依據品質計劃或作業指導書執行
100%
檢驗與抽樣 檢驗。



st
2.3.5

“1

Piece Confirmation” is that the initial product of each lot to do Inspection and
confirmation after production set up prior to production running and the “Last Piece
Confirmation”is that the end product of each production lot to do Inspection and Confirma
tion
when lot end, to verified its status by compare to1
st
Piece product for Tooling touch up.


HG-01-FT001
編號
DOC NO.
有限公司

內控制度





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IN- PROCESS Inspection Q.
Procedure
制程檢驗與測試作業標準

每一生產批於製程設立後之首件產品須經檢驗
,
是為“初品確認”. 每一生產批於生產
結束時之最終產品
,
須檢驗其狀況比照首件產品作為模具維修之依據
,
是為“最終產
品”.


2.4


or record.

Special product in-process inspection, quality plan, work instruction shall
be implemented and documented atthe whole operation as areference
指定產品製程檢驗與測試作業
,
品質計劃表與
/
或作業指導書
,
應將整個生產設施的共同

作業規範予以記載或引用。





2.5
Work instruction shall describe step by step the inspection process andthe

product specification (or industrialstandard) in word or limit sample for

acceptance or rejection of product quality.

作業指導書應闡明圓滿達成工作
,
符合規格之決定準則< br>,
並以敘述或

引用參照的方式表達之。

2.6
Industrial standard shall be documented into standard, drawing, picture or

actual product format and display at work station.
產品標準應以書面標準
,
圖片與
/
或實體樣品說明之
,
並貼掛圖於作業場所的進入處。


3.0
First piece Inspection
首件檢驗與測試作業的實施

3.1
First time produce the part, production process first time setup, or reproduction
after a period of time, operatorshall submit engineering approval tagand 2pcs
of sample to QA.

產品初次生產
,
製 程初次設立或間隔一段時間再生產時
,
製程人員應呈〈
工程批准牌
〉

及兩件初品
/
首件于品管。


3.2

QA inspector shall inspect the product base on specification statedon customer
product drawing
.

檢驗人員應以產品之品名
,
把相關之“客戶產品 圖”取出
,
以得檢驗範圍及標準。

3.3
QA inspector shall record the specification in “1st Confirmation Sheet”.

檢驗人員應把所需檢驗之規格填製于〈
初品確認單
〉。

3.4
QA inspector shall visually inspect the product base on“Visual Inspection

Criteria” and record in the relevant
record

檢驗人員首先應依據“目視須檢點”作目視檢驗。再把成績紀錄。


3.5
After visual inspection, QA inspector shall inspect the dimension of the product
base on the “Customer Drawing” by using the suitable equipment.



HG-01-FT001
編號
DOC NO.
有限公司

內控制度





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IN- PROCESS Inspection Q.
Procedure
制程檢驗與測試作業標準

目視檢驗完成後
,
檢驗人員方可依據“客 戶產品圖”實施產品尺寸檢驗時
,
檢驗人員應

確保適當之儀器及其校正狀況方可採用。


3.6
QA inspector shall indicate the Inspection results into the “1st Confirmation Sheet”

and identified the inspection status.

品管檢驗 人員應確保檢驗結果明確的註明于〈
初品確認單
〉
,
表示該初品首件之合格< br>
3.7
Production department shall ensure “Engineering Approval Tag”is


completely fill up and approved uponreceived of “1st Confirmation

Sheet”

Approved sample shall display on machinefor operator referenceduring self-


inspection.

生產單位接收〈
初品確認單
〉時
,
應確定〈
工程批准牌
〉已簽認
,
“核准”
,
批准 及日

期已填妥。已合格之初品
/
首件應掛在機器上，方便機器操作員自行檢察。


4.0
Patrol inspection
巡迴檢驗與測試作業的實施


4.1

IPQC inspector shall based on the “In
-
Process Inspection Record” to perform


patrol inspection start from 8:00am daily.
製程檢驗人員應每天早上八時開始〈生產檢查紀錄過程表〉作例常“巡迴檢驗”

4.2

Sample size is at least 5pcs product from each machine. The patrol inspection
shall implement accordance to agreed patrol inspection items.

檢驗抽檢方式以每天至少五件產品為准。此“巡迴檢驗”只實施於“巡迴項目”

項目。

Inspection result shall record in “In
-
process Inspection record”.Accepted

machine shall continue for production.

4.3

檢查結果應紀錄於〈
生產檢查紀錄過程表
〉內。所有合格之部品繼續生產。


4.4
Inspector shall carry out such inspect by every hourly interval.

檢驗人員應在每隔一小時內進行此檢驗。

5.0
In-process Inspection - dimension
製程尺寸檢驗與測試作業的實施

5.1

< br>在已規定的每隔兩小時
,
檢驗人員應在每台有操作的機械抽五片已生產完整之樣品
,
取回“品管室”內作尺寸檢驗。


5.2

The inspection specification shall follow dimension indicate in
“
Customer

Drawing”.

所有檢驗規格都必須依據“客戶產品規格圖”為基準。


5.3
The cust
omer’s specification shall record in the “In
-processInspection

Record” prior carry out the inspection activities.

By every 2 hours, inspector shall collect 5pcs of product from every machine
and inspect the product dimension at QA room.



HG-01-FT001
編號
DOC NO.
有限公司

內控制度


客戶產品圖應在未開始檢驗時已填寫于〈
製程過程檢表
〉內。




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IN- PROCESS Inspection Q.
Procedure
制程檢驗與測試作業標準

5.4
Inspector shall use approved test equipment to measure the dimensionof the

product. Suitable
equipment to be used shall refer to “Calibration

Procedure”.

檢驗人員應採用合格及適切之儀器進行尺寸檢驗。適切之儀器可參閱

〈
產品製程檢驗與測試作業標準
〉。

5.5
Judgement of the measurement shall be objective and based on factual

statement.

檢驗數據應依實際及客觀的角度判斷。

5.6
Product shall pass the dimension test to continue produce.

符合所有尺寸要求之樣品方可繼續生產。


6.0

Non Confirming product handling
不合格之處理

6.1

Operator or IPQC inspector shall identify and segregate non confirming

作業人員或檢驗人員於發現產品不合格時
,
應以不合格品管製作業標準的規定
,< br>予以

標示與
/
或移離生產線。


6.2

If the non conformity is minor, feedback to section head, record thenon
product from production line as per“
Control Of Non-Confirming Product

Proceduce”
when detect nonconfirming product.

conformity with red pen, after verify by section head shall take corrective
action.

當發現屬製程輕微不良
,
應即向主管報告。先將不 符合情行以紅筆記錄
,
並經生產線

主管確認後
,
立即進行改善措施。


6.3

If the non conformity is serious, and require corrective and preventive action,
IPQC inspector shall issue“Rejection Control Slip” to the related

department and request for problem solving within due date.

若為製程本身產生嚴 重問題
,
而須採取矯正與預防措施以防止事件之再發生時
,
製程
< br>檢驗員應即發行
RCS
給相關責任單位
,
並要求在期限內處理完畢。< br>

6.4

When any changes of the production process that will affected product quality,
QA department head shallverify and stop the production solving
the problem, IPQC shall perform verification of the 1
st
pieceinspection,
then only allow to continue the production process.

製程變異對產品品質有不良影響時
,
經品管單位主管確認後
,
立即停止生產。待問題

解決
,
並經製程檢驗人員確認後
,
回覆生產。


6.5

If there is any argument to stop line, Production, QA and relevantdepartment


personnel shall discuss in meeting to solve the issue. If the issue involve
technical problem, Production Engineering shall attend to the problem.


HG-01-FT001