2021年1月23日发(作者：青色的英文)
Safety

1.

Read this instruction book carefully before start the machine
2.

Preferential using bimanualness function instead of pedal function
3.

Keep
680mm
long
from
operation
button
to
the
danger
area(
the
vertical projection of the stamping die)
4.

Do not out hands in the sliding block working area when the machine
is working
5.

The workers should follow the safety rules when using the machine
6.

The factory should train the new worker at least 3-6 months
7.

Check the machine carefully before start the machine
8.

The
machine
should
dry
run
1-3
minutes
to
check
if
there
are
malfunctions
9.

The
working
time
for
one
worker
should
not
work
over
8
hours
to
prevent accidents caused by exhausting
10.

H
anging a warning board when adjusting and repairing the machine
11.

T
he routine examination should be done by specified person
12.

S
top the press when abnormal noise or vibration happen



























Contents
1.

Application of the press machine
This
machine
is
commonly
used
in
watch,
toys,
tableware,
telecommunications,
instrumentation, electrical machine, automobile making and so many other fields.
Please keep the machine in a good working condition.

2.

Technical parameters

Name

Nominal pressure
Nominal stroke
Slide stroke
Stroke number
Mold set height
Mold height adjusting amount
Slide block central distance
stand column
distance
Left and
right
Front and
back
Diameter
Depth

Left and
right
Front and
back
units
kn

mm
mm
min
-1

mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
Model

60T

600
1.5
40
120~180

300
50
285
720
500
430
50
60
870
520
130
900
Sliding block underside size
Die shank hole size
Working table size
Working table thickness
Distance between working table and ground
Left and
right
Front and
back
mm

mm

kw

kw

1220

980

11Kw-6p

0.4Kw

1685
1200
2990
5500
Foundation

bolt
distance
Motor power
Brake motors
Boundary dimension
Front and
back
Left and
right
Height

mm
mm
mm
kg

Weight



3.

Working principle and structure
Power
press
with
fixed
bed
and
slide
block
’s

reciprocating
motion
to
finish
the
punching work. The press adopts steel welding structure with high stiffness and
reasonable structure and low noise.
The
press
adopts
combined
type
air
friction
clutch
which
is
easy
to
install
and
repair.
The
press
adopts
PC
control.
The
main
motor
have
positive
inversion
functi
on
and
with
duplex
magnetic
valve
to
ensure
the
safety.


4.

Structure and adjusting of the main parts
Main frame
Two
bearing
plates
in
the
main
body
bear
the
motor.
The
adjustable
Six
sides
rectangular guide rail with high guiding accuracy.
The
obverse
side
of
the
guide
rail
adopts
punching
device.
The
punching
rod
should install at the top dead center position of the slide block
Driving device
The
press
is
driven
by
motor
power
through
triangle
belt,
friction
clutch,
brake
and
driving
crank
to
achieve
rotational
motion.
The
belt
center
distance
is
adjustable
The feeding machine is optional.
Clutch

The compressed air pressure is 0.5MPa. The abrasion loss of the friction plate of
the clutch should not over 3mm
Slide block
Hydraulic
overload
protector
can
prevent
the
overloading
when
punching
to
protect the press and die using life. The thickness of the hydraulic die cushion in
the slide block is 7.5mm.




Maintenance and care of hydraulic overload protector
a)

Check the channel of the protective valve regularly
b)

Check the oil filter regularly
c)

Check the screw regularly
d)

Check the oil tank regularly
e)

Check the magnetic valve regularly









Common faults and solutions of hydraulic overload protector

No.
Malfunction

Reasons
Solutions
Pneumatic oil
1
pump not
working
1
、
Air supply malfunction
2
、
Pneumatic tube leaking
3
、
Solenoid valve not working
1
、
Eliminate
2
、
Change
3
、
Change
1
、

Exhausting
2
、

Repair
3
、

check and clean
1
、
change
2
、
Change
1
、
Repair

Oil pump
2
working long
time without stop
1
、

Mix with air
2
、

Tube coupling oil leaking
3
、

protective valve gets stuck
Oil pump work
3
but without
pressure
Oil pump not
4

1
、
piston rod seal ring broken
2
、
The high pressure sealing ring
broken
1
、
The oil pump valve core get
stuck
work but
exhausting
Balance cylinder
Two balance cylinders on the top of the machine to improve the working accuracy
of the slide block.
Air cushion
Air
cushion
ejecting
force
200KN,
stroke
100mm,
compressed
air
pressure
0.45-0.55MPa. the ejecting force is made from upper piston.
Air pipeline system
The compressed air comes into balance cylinder through air filter, reducing valve
and
atomized
lubricator,
the
displacement
of
the
compressed
air
is
0.45m
3
/min,
the
pressure
is

are
three
exits
of
the
clutch
balance
cylinder,
one
connects
to
friction
clutch
cylinder,
one
connects
to
pneumatic
pump,
the
third
one connects to the two cylinders.

5.

Lubricating system
This press machine has two lubricating ways.
One is electric pump lubrication pump adopts PC controlling. The oil should be 0
type base grease.
The other one is oil gun disperse lubrication:
a.

Brake motor chain six months per time
b.

c.

d.

e.

Cam controller chain six months per time
Connecting rod internal thread N46 machine oil three months per time
Roll inner bearing six months per time
Clutch guide sleeve should lubricate each working time
6.

Electrical control system
a.

Main
motor
revolving:
press
the
SB3
switch
on,
main
motor
M1
start,
HL2
light on. Press SB2, M1 loop outage
b.

Slide stroke adjustment: press SB7 to sliding location, then press SB6, sliding
block motor starts. The sliding block moving within the scope of the stroke.
The switch SQ2 and SQ3 auto adjusting. When finish the adjusting, press the
SB7 to middle off position
c.

Movement
selection:
start
the
main
motor,
the
HL3
lights
on,
the
press
can
achieve small move adjustment, single pass, continuously pass.



d.

Other
function:
Photoelectric
protection,
overload
protection,
auto
feeding,
educator,
product
counting,
emergency
stop.
Change
the
battery
when
the
battery alarm lights on.

7.

Carrying, installation, adjustment and commissioning
a.

b.

c.

d.

e.

Check the packing list and accessories
Use fitful crane and keep safe distance
The foundation bearing capacity should not less than 10000kg.f/
㎡

Clean the machine after installation and check if the ground lead is finished
Commissioning
process:
link
up
to
compressed
air(air
pressure
0.55MPa),
connect the power(380V
, 50HZ)
f.

Lubrication process

N
o
.
Lubricant
housings
Bent axle front and
back copper lining
Guide rail
sliding
surface
connecting
rod copper
lining
Overloading
pump
Refuel
pattern

Cycle

Oil types
Fuel charge
60T
1
2
Electric pump
15min/time
CKC150
3

300CC/time









Oil
pump
work
16s/time



4
Oil sump
Daily
check,
half-yearly
change

YB-N32
hydraulic oil
1.5L
5
6
worm gear
case
connecting
rod

Screw
spinning
Dry clutch



2.5L
CKC machine
oil


Refuel
every
months
150CC
7
Oil gun
3#

Sodium
0.2L
0.4L
0.6L
0.8L
based lubricant
g.

Inspecting process
Name
Start

Check points
1
、
Check if the lubrication oil of the sliding lock is enough
2
、
Check if the balance cylinder is lubricated
1
、
Check if the oil pipe joint is oil leak
2
、
Check if the oil pipe is broken

Lubricatio
3
、
Check if the

guide way,

bearing bush surface are lubricated
n system

4
、
check if the lubrication pump

ingress of oil,

direction of rotation is right or
not
Pipeline
system

Power
supply
Motor
starting
1
、
check the air pressure of the clutch
2
、
check if there is air leakage of the pipeline

3
、
check water-separating gas filter

caput mortuum
1
、
check the signal light

2
、
check if the “emergency stop” button is in self
-latching situation
3
、
turn the switch

to the
“inching” position and check the dual valve.


1
、
check if the flywheel rotate direction fits to the indicator lamp
2
、
triangle belt should not be abnormal sound
1
、
stop
the
motor
after
the
flywheel
get
to
specified
rotate
speed,
using
“adjusting microinching”to check if there is abnormal noises

2
、
use “single move” to check if the sliding block stop at the top dead center
position
Operation

3
、
use
“continuous
move”
and
then
pre
ss
the
stop
button

to
check
if
the
sliding block stop at the top dead center position
4
、
press
“auto
stop”
button
and
check
if
the
button
is
sel
f-locking
and
the
sliding block stop immediately