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英文
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Manipulator
Robot developed in recent decades as
high-tech automated production
equipment.
Industrial
robot
is
an
important
branch
of
industrial
robots.
It
features
can
be
programmed
to
perform
tasks
in
a
variety
of
expectations,
in both
structure and performance advantages of their own
people and
machines,
in
particular,
reflects
the
people's
intelligence
and
adaptability.
The
accuracy
of
robot
operations
and
a
variety
of
environments the ability to complete
the work in the field of national
economy
and
there
are
broad
prospects
for
development.
With
the
development
of
industrial
automation,
there
has
been
CNC
machining
center,
it
is
in
reducing
labor
intensity,
while
greatly
improved
labor
productivity.
However,
the
upper
and
lower
common
in
CNC
machining
processes
material,
usually
still
use
manual
or
traditional
relay-controlled semi-automatic device.
The former time-consuming and
labor
intensive,
inefficient;
the
latter
due
to
design
complexity,
require more
relays, wiring complexity, vulnerability to body
vibration
interference,
while
the
existence
of
poor
reliability,
fault
more
maintenance problems
and other issues. Programmable Logic Controller
PLC-controlled robot control system for
materials up and down movement
is
simple, circuit
design is reasonable,
with a strong anti-jamming
capability,
ensuring
the
system's
reliability,
reduced
maintenance
rate,
and
improve
work
efficiency.
Robot
technology
related
to
mechanics,
mechanics,
electrical
hydraulic
technology,
automatic
control
technology,
sensor technology and computer
technology and other fields of science,
is a cross-disciplinary integrated
technology.
First, an overview of
industrial manipulator
Robot
is
a
kind
of
positioning
control
can
be
automated
and
can
be
re-programmed to change
in multi-functional machine, which has multiple
degrees of freedom can be used to carry
an object in order to complete
the
work
in
different
environments.
Low
wages
in
China,
plastic
products
industry,
although
still
a
labor-
intensive,
mechanical
hand
use
has
become
increasingly
popular.
Electronics
and
automotive
industries
that
Europe
and
the
United
States
multinational
companies
very
early
in
their
factories
in
China,
the
introduction
of
automated
production.
But
now
the
changes
are
those
found
in
industrial-intensive
South
China,
East
China's
coastal areas, local
plastic processing plants have also
emerged in
mechanical
watches began to become increasingly interested
in, because
they have to face a high
turnover rate of workers, as well as for the
workers to pay work-related injuries
fee challenges.
With the rapid
development of China's industrial production,
especially
the reform and opening up
after the rapid increase in the degree of
automation to achieve the workpiece
handling, steering, transmission or
operation
of
brazing,
spray
gun,
wrenches
and
other
tools
for
processing
and assembly
operations since, which has more and more
attracted our
attention.
Robot is to imitate the manual part of
the action, according to a given
program,
track
and
requirements
for
automatic
capture,
handling
or
operation of the
automatic mechanical devices.
In real
life, you will find this a problem. In the machine
shop, the
processing
of
parts
loading
time
is
not
annoying,
and
labor
productivity
is
not
high,
the
cost
of
production
major,
and
sometimes
man-made
incidents will
occur, resulting in processing were injured. Think
about
what
could
replace
it
with
the
processing
time
of
a
tour
as
long
as
there
are a
few people, and can operate 24 hours saturated
human right? The
answer is yes, but the
robot can come to replace it.
Production
of
mechanical
hand
can
increase
the
automation
level
of
production and labor
productivity; can reduce labor intensity, ensuring
product
quality,
to
achieve
safe
production;
particularly
in
the
high-
temperature, high pressure, low temperature, low
pressure, dust,
explosive, toxic and
radioactive gases such as poor environment can
replace
the
normal
working
people.
Here
I
would
like
to
think
of
designing
a robot to be used
in actual production.
Why
would
a
robot
designed
to
provide
a
pneumatic
power:
pneumatic
robot
refers
to
the
compressed
air
as
power
source-driven
robot.
With
pressure-driven and other energy-driven
comparison have the following
advantages:
1.
Air
inexhaustible,
used
later
discharged
into
the
atmosphere, does not
require recycling and disposal, do not pollute the
environment.
(Concept
of
environmental
protection)
2.
Air
stick
is
small,
the
pipeline
pressure
loss
is
small
(typically
less
than
asphalt
gas
path
pressure
drop
of
one-
thousandth),
to
facilitate
long-distance
transport.
3.
Compressed
air
of the
working
pressure is
low
(usually
4
to
8
kg
/
per
square centimeter), and
therefore moving the material components and
manufacturing
accuracy
requirements
can
be
lowered.
4.
With
the
hydraulic
transmission,
compared to its faster action and reaction, which
is one
of
the
advantages
pneumatic
outstanding.
5.
The
air
cleaner
media,
it
will
not degenerate, not easy
to
plug the
pipeline. But there
are also places
where
it
fly
in
the
ointment:
1.
As
the
compressibility
of
air,
resulting
in
poor
aerodynamic
stability
of
the
work,
resulting
in
the
implementing
agencies as the
precision of the velocity and not easily
controlled. 2.
As the use of low
atmospheric pressure, the output power can not be
too
large; in order to increase the
output power is bound to the structure
of the entire pneumatic system size
increased.
With
pneumatic
drive
and
compare
with
other
energy
sources
drive
has
the following advantages:
Air inexhaustible, used later
discharged into the atmosphere, without
recycling and disposal, do not pollute
the environment. Accidental or a
small
amount of leakage would not be a serious impact on
production.
Viscosity
of
air
is
small,
the
pipeline
pressure
loss
also
is
very
small,
easy long-distance
transport.
The lower working pressure
of compressed air, pneumatic components and
therefore the material and
manufacturing accuracy requirements can be
lowered.
In
general,
reciprocating
thrust
in
1
to
2
tons
pneumatic
economy
is better.
Compared with the
hydraulic transmission, and its faster action and
reaction, which is one of the
outstanding merits of pneumatic.
Clean
air medium, it will
not
degenerate, not
easy to plug
the pipeline.
It
can
be
safely
used
in
flammable,
explosive
and
the
dust
big
occasions.
Also easy to realize automatic overload
protection.
Second, the composition,
mechanical hand
Robot
in
the
form
of
a
variety
of
forms,
some
relatively
simple,
some
more
complicated, but the basic form is the
same as the composition of the
,
Usually by the implementing agencies, transmission
systems, control
systems and auxiliary
devices composed.
1. Implementing
agencies
Manipulator executing agency
by the hands, wrists, arms, pillars. Hands
are crawling institutions, is used to
clamp and release the workpiece,
and
similar
to
human
fingers,
to
complete
the
staffing
of
similar
actions.
Wrist
and
fingers
and
the
arm
connecting
the
components
can
be
up
and
down,
left,
and
rotary
movement.
A
simple
mechanical
hand
can
not
wrist.
Pillars
used to support the arm can also be
made mobile as needed.
2. Transmission
The
actuator
to
be
achieved
by
the
transmission
system.
Sub-transmission
system
commonly
used
manipulator
mechanical
transmission,
hydraulic
transmission,
pneumatic and electric power transmission and
other drive
several forms.
3. Control System
Manipulator
control
system's
main
role
is
to
control
the
robot
according
to certain
procedures, direction, position, speed of action,
a simple
mechanical
hand
is
generally
not
set
up
a
dedicated
control
system,
using
only trip switches, relays, control
valves and circuits can be achieved
dynamic
drive
system
control,
so
that
implementing
agencies
according
to
the
requirements
of
action.
Action
will
have
to
use
complex
programmable
robot
controller, the micro-computer control.
Three, mechanical hand classification
and characteristics
Robots
are generally divided into three categories: the
first is the
general
machinery
does
not
require
manual
hand.
It
is
an
independent
not
affiliated
with
a
particular
host
device.
It
can
be
programmed
according
to the needs of
the task to complete the operation of the
provisions. It
is characterized with
ordinary mechanical performance, also has general
machinery, memory, intelligence ternary
machinery. The second category
is the
need to manually do it, called the operation of
aircraft. It
originated in the atom,
military industry, first through the operation
of
machines
to
complete
a
particular
job,
and
later
developed
to
operate
using
radio
signals
to
carry
out
detecting
machines
such
as
the
Moon.
Used
in
industrial
manipulator
also
fall
into
this
category.
The
third
category
is dedicated
manipulator, the main subsidiary of the automatic
machines
or
automatic
lines,
to
solve
the
machine
up
and
down
the
workpiece
material
and delivery. This mechanical hand in
foreign countries known as the
exception of a few outside
the working procedures are generally fixed,
and therefore special.
Main
features:
First,
mechanical
hand
(the
upper
and
lower
material
robot,
assembly
robot,
handling robot, stacking robot, help
robot, vacuum handling machines,
vacuum
suction
crane,
labor-saving
spreader,
pneumatic
balancer,
etc.).
Second,
cantilever
cranes
(cantilever
crane,
electric
chain
hoist
crane,
air
balance the hanging, etc.)
Third,
rail-type
transport
system
(hanging
rail,
light
rail,
single
girder cranes,
double-beam crane)
Four, industrial
machinery, application of hand
Manipulator
in
the
mechanization
and
automation
of
the
production
process
developed
a
new
type
of
device.
In
recent
years,
as
electronic
technology,
especially
computer
extensive
use
of
robot
development
and
production
of
high-tech fields has become a rapidly
developed a new technology, which
further promoted the development of
robot, allowing robot to better
achieved with the combination of
mechanization and automation.
Although
the
robot
is
not
as
flexible
as
staff,
but
it
has
to
the
continuous
duplication
of
work
and
labor,
I
do
not
know
fatigue,
not
afraid
of
danger,
the
power
snatch
weight
characteristics
when
compared
with
manual
large,
therefore,
mechanical
hand
has
been
of
great
importance
to
many
sectors,
and increasingly has been applied
widely, for example:
(1) Machining the
workpiece loading and unloading, especially in the
automatic lathe, combination machine
tool use is more common.
(2)
In
the
assembly
operations
are
widely
used
in
the
electronics
industry, it can be used to assemble
printed circuit boards, in the
machinery industry
It can be
used to assemble parts and components.
(3) The working conditions may be poor,
monotonous, repetitive easy to
sub-
fatigue working environment to replace human
labor.
(4) May be in dangerous
situations, such as military goods handling,
dangerous goods and hazardous materials
removal and so on.
(5) Universe and
ocean development.
(6), military
engineering and biomedical research and testing.
Help mechanical hands: also known as
the balancer, balance suspended,
labor-
saving
spreader,
manual
Transfer
machine
is
a
kind
of
weightlessness
of
manual
load
system,
a
novel,
time-saving
technology
for
material handling
operations booster equipment, belonging to kinds
of
non-standard
design
of
series
products.
Customer
application
needs,
creating customized cases.
Manual operation of a simulation of the
automatic machinery, it can be
a fixed
program draws
﹑
handling
objects or perform household tools to
accomplish
certain
specific
actions.
Application
of
robot
can
replace
the
people engaged in
monotonous
﹑
repetitive or
heavy manual labor, the
mechanization
and
automation
of
production,
instead
of
people
in
hazardous environments manual
operation, improving working conditions
and
ensure
personal
safety.
The
late
20th
century,
40,
the
United
States
atomic
energy
experiments,
the
first
use
of
radioactive
material
handling
robot, human robot
in a safe room to manipulate various operations
and
experimentation. 50 years later,
manipulator and gradually extended to
industrial production sector, for the
temperatures, polluted areas, and
loading and unloading
to
take place
the
work piece material,
but
also as
an
auxiliary
device
in
automatic
machine
tools,
machine
tools,
automatic
production lines and processing center
applications, the completion of
the
upper and lower
material, or
From
the library take place
knife knife
and so on according to
fixed procedures for the replacement operation.
Robot
body
mainly
by the
hand
and
sports
institutions.
Agencies
with
the
use
of
hands
and
operation
of
objects
of
different
occasions,
often
there
are
clamping
﹑
support
and
adsorption
type
of
care.
Movement
organs
are
generally
hydraulic
pneumatic
﹑
﹑
electrical
device
drivers.
Manipulator can be
achieved independently retractable
﹑
rotation and
lifting
movements,
generally
2
to
3
degrees
of
freedom.
Robots
are
widely
used
in
metallurgical
industry,
machinery
manufacture,
light
industry
and
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